New Technology Two-Wire, Intrinsically-Safe Layer for Process Automation

Editor: Ahlam Rais

Ethernet-APL is the new two-wire, intrinsically-safe physical layer suitable for use in demanding process automation applications. Its benefits include dramatically improved communication speed, hazardous area reach, power to field instrumentation, and long cable runs.

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Collaboration with key standards organizations and industry partners results in technology availability for new two-wire, intrinsically safe physical layer known as Ethernet-APL.
Collaboration with key standards organizations and industry partners results in technology availability for new two-wire, intrinsically safe physical layer known as Ethernet-APL.
(Source: Profibus Nutzerorganisation)

Leading standards development organizations Fieldcomm Group, ODVA, OPC Foundation, and Profibus & Profinet International (PI), as well as 12 major industrial project partners, have worked together successfully over the past three years under ‘The APL Project’ to create this new physical layer solution for field instrumentation.

With the release of the specifications, engineering guidelines, and conformance test plans by The APL Project, end users can now expect components from leading suppliers, with first products now available from select vendors.

Ethernet-APL is an extension of the specification for Single-Pair Ethernet (SPE) based on 10BASET-1L, which can support every higher-order Ethernet communication protocol. By making adjustments to the physical layer, the requirements necessary for reliable operation in process-related plants are satisfied.

The principal requirements are high-speed Ethernet based communications, operation in potentially explosive areas, and an ability to install long cable lengths of up to 1,000 meters. The electrical parameters that an Ethernet-APL device must meet to ensure ‘intrinsically safe’ ignition protection are defined in the technical specification of the IEC TS 60079-47 (2-WISE or 2-Wire Intrinsically Safe Ethernet).

The APL Project to bring Ethernet to the field has been underway for several years, and the initial technology launch has been announced. The APL Steering Committee states that the high level of cooperation across multiple standards development and vendor organizations within the APL Project has resulted in one future oriented Ethernet physical layer for process automation. This technology launch is a key progress marker, and the development journey will continue now with products in the pipeline from significant industry partners.

The APL Project has defined port profiles to create the new physical layer solution concept for multiple power levels with and without explosion hazardous area protection. Ethernet-APL port profiles, including electrical power classes, shield connection options, and segment lengths, have been finalized.

Markings on devices and instrumentation will indicate power level and function as sourcing or sinking. This will provide a simple framework for interoperability from engineering to operation and maintenance.

Engineering guidelines and best practices for planning and installation are also now complete and available in an engineering directive document that will support users when designing and commissioning networks utilizing the new physical layer solution. This facilitates an easy transfer of knowledge for a smooth adoption of Ethernet-APL. Standard Ethernet diagnostic tools will assist new or seasoned instrument techs and engineers in their daily work, providing for a shallow learning curve.

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