USA: Polyethylene Production Lyondell Basell Doubles PE Capacity at La Porte Facility

Editor: Alexander Stark

Lyondell Basell has broken ground on the first commercial Hyperzone polyethylene (PE) plant at its La Porte, Texas, complex.

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"Today represents the launch of our latest innovation in plastics technology," said Bob Patel, Lyondell Basell CEO.
"Today represents the launch of our latest innovation in plastics technology," said Bob Patel, Lyondell Basell CEO.
(Source: Lyondell Basell)

Houston/USA — The plant will be capable of producing 1.1 billion pounds (500,000 metric tons) of high density polyethylene (HDPE) annually and will employ the company's new proprietary Hyperzone PE technology, which — according to the supplier — provides enhanced material performance and enables customers to produce cost-effective, light weight plastics that are strong, durable and widely recyclable. Startup of the plant is planned for 2019. The technology also enables the production of a broad spectrum of HDPE products in one single plant whereas previous technologies require multiple plants, says the company.

"The new Hyperzone PE plant will produce a better plastic that advances solutions to modern challenges, like protecting the purity of water supplies through stronger and more versatile pipes and ensuring the freshness of bulk foods by providing tough, crack-resistant containers for storage. This is truly a global effort developed by an international team, built to serve worldwide markets", said Bob Patel, Lyondell Basell CEO.

The company plans to make the Hyperzone process technology available for licensing in the future. The technology was a product of Lyondell Basell's global research and development teams in Ferrara, Italy; Frankfurt, Germany; Cincinnati, Ohio; and Houston, Texas.

The company chose to build the new plant at its existing La Porte Complex because of its proximity to cheaper U.S. feedstocks and the transportation infrastructure needed to ship product to markets across the globe. The project will create up to 1,000 jobs at the peak of construction and 75 permanent positions.

The La Porte Complex is one of the company's largest manufacturing facilities. Once the Hyperzone PE plant is complete, the La Porte Complex will more than double its annual PE capacity to 2 billion pounds (900,000 metric tons). The manufacturer currently produces a total of 7 billion pounds (3 million metric tons) of HDPE annually, including its share of capacity through joint venture facilities. The company produces PE with an annual capacity of 12 billion pounds (5 million metric tons).

The Hyperzone PE plant is part of Lyondell Basell's plan for $3-5 billion of investments along the U.S. Gulf Coast. The company recently completed work on ethylene expansion projects at its La Porte, Channelview and Corpus Christi sites in Texas. Additionally, development of a world-scale propylene oxide and tertiary butyl alcohol (PO/TBA) plant at the company's Channelview site is progressing and a final PO/TBA investment decision is expected in the second half of 2017.

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