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Employment of Multistage Pumps
As a rule, multistage canned motor pumps are used for lower flow rates and higher differential heads. They can be designed as multistage pumps or as so-called barrel-type pumps. Preferentially, multistage canned motor pumps are employed if the necessary differential head can no longer be achieved at 2.900 min-1 or if the factor of maximum efficiency is the priority.
The efficiency of centrifugal pumps is dependent on the specific rotation speed nq and the flow rate Q. At around nq = 40, the efficiency reaches a peak that increases with an increase in the flow rate. Therefore modern boiler feed pumps are also designed for conventional power stations with performances of up to around 50 MW in this area.
The specific rotation speed nq, an important characteristic number of the impeller geometry, referring to the pumping data within the best efficiency point of the impeller, in multistage pumps referring to the pumping data of only one stage:
nq = n·Qopt½ / Hopt¾ equation (1)
If the necessary total head Htot is divided into several stages i, a rise in the specific rotation speed can be achieved in comparison with single-stage pumps and consequently a rise in efficiency:
nq = n·i¾·Qopt½ / Hopt¾ equation (2)
(nq , n in min-1, Qopt in m3/s, Hopt in m)
This can be shown with the example of a hermetic canned motor pump. An optimum efficiency pump is sought for the following pumping data:
- medium to be pumped: Methylchloride,
- flow rate: 25 m³/h,
- differential head: 110 m,
- density: 890 kg/m,
- temperature: 30 °C.
Firstly a single-stage canned motor pump in accordance with a chemical hydraulic standard (EN 22858; ISO 2858) CNF 40-315 with 2.930 min-1 is selected. The total power requirement is 20 kW, according to the characteristic curve, at an efficiency of 33.2% and nq = 7.2 min-1. If the total head is divided into several stages, a four-stage canned motor pump Type CAM 32/4 with a rotation speed of 2.955 min-1 and equal pumping data can be selected. At the same time the specific rotation speed rises to nq = 20.4 min-1 in accordance with equation (2).
In accordance with the characteristic curve, the corresponding total power requirement amounts to only 12.3 kW because the total efficiency of the pump increases to 54.2%.
The power difference to be saved is 7.7 kW. The saving energy is more than one third (39%).
* The author was Sales Manager Hermetic Pumps, Gundelfingen/Germany.
(ID:35341440)