Pyrolysis Oil Shell, BlueAlp to Develop Plastic Waste to Chemical Feedstock Technology

Editor: Ahlam Rais

Shell has teamed up with BlueAlp to develop, scale and deploy BlueAlp’s plastic waste to chemical feedstock technology. The move will enable Shell to reach its ambition of recycling 1 million tons of plastic waste a year in its global chemical plants by 2025.

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The technology transforms plastic waste which is tough to recycle into a recycled feedstock (i.e. pyrolysis oil) that can be used to make sustainable chemicals.
The technology transforms plastic waste which is tough to recycle into a recycled feedstock (i.e. pyrolysis oil) that can be used to make sustainable chemicals.
(Source: Pixabay)

The Hague/Netherlands − Shell Ventures and BlueAlp Holding have recently announced a strategic partnership to develop, scale and deploy BlueAlp’s plastic waste to chemical feedstock technology. The technology transforms plastic waste which is tough to recycle into a recycled feedstock (i.e. pyrolysis oil) that can be used to make sustainable chemicals. Shell has taken a 21.25 % equity stake in BlueAlp as part of the agreement.

“With BlueAlp’s innovative technology and Shell’s size and experience we can advance the plastic waste recycling technology needed to meet growing customer demand for sustainable chemicals. This partnership is one of the important steps Shell is taking to reach our ambition of recycling one million tons of plastics waste a year in our global chemical plants by 2025,’’ said Robin Mooldijk, Executive Vice President of Shell Chemicals and Products.

“We are also working across the value chain to provide our customers with a secure supply of high-quality circular products including collaborating with industry partners to drive the development of the infrastructure needed to collect and sort plastic waste.”

Under the agreement, Shell and BlueAlp will form a joint-venture company to build two new conversion units in The Netherlands, which are forecast to convert more than 30 KT of plastic waste per year.

The units are planned to be operational in 2023 and will supply 100 % of their pyrolysis oil as feedstock to Shell’s Moerdijk and Rhineland crackers. Shell is exploring licensing a further two units for deployment within Asia to supply the Shell Energy and Chemicals Park Singapore.

“BlueAlp’s aim is to efficiently transform plastic waste into a useable and economic product, and we have developed an exciting and innovative technology. With Shell as a strategic partner, I believe BlueAlp has a great opportunity to grow into a global leader in the pyrolysis market” said Chris van der Ree, CTO of BlueAlp. “Our immediate focus is to increase the technology’s current processing capacity and then license our technology to third-parties. This I expect will help communities worldwide put hard to recycle plastic waste to better use.”

BlueAlp’s technology has already been developed to a commercial scale. Shell’s technology team, based in Amsterdam, will now work with BlueAlp to further improve and scale-up the technology’s capacity to recycle larger volumes of plastic waste. Production of larger volumes of pyrolysis oil are also hindered by inconsistent purity of feedstocks. Shell plans to deploy its own technology to upgrade the purity of pyrolysis oil at its assets. These technology developments are pivotal to achieving circularity by turning hard to recycle plastic waste into sustainable chemicals.

With today’s announcement Shell will be able to support more of its customers achieve their sustainability goals. It follows a successful pilot using pyrolysis oil at Moerdijk petrochemicals plant in August 2021; and the increased use of recycled feed at Shell’s Norco petrochemical complex in the U.S. since November 2019.

BlueAlp’s other shareholders include Dutch family owned Mourik, Rumali and Den Hartog companies and the Belgium Renasci company.

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