PROCESS Worldwide brings to you the ‘Top 10 plant engineering projects of March 2023’ from all over the world. Right from Lyondell Basell starting up the world’s largest PO, TBA facility to Indian Oil developing a mega petrochemical complex, find out all the projects making headlines here.
At a glance: Plant engineering projects from across the globe.
(Source: tongpatong - stock.adobe.com)
BASF Technology Selected for Japan’s First Demo Project of Blue Hydrogen, Ammonia Production
BASF Japan has announced that the high-pressure regenerative CO2 capture technology Hipact co-developed by BASF and its engineering partner JGC Corporation will be used by Inpex Corporation.
(Source: BASF)
March 03 – BASF Japan, a subsidiary of BASF, has announced that the high-pressure regenerative CO2 capture technology Hipact co-developed by BASF and its engineering partner JGC Corporation will be used by Inpex Corporation, one of Japan’s largest exploration and production companies in its Kashiwazaki Clean Hydrogen/Ammonia Project. This is Japan’s first demonstration project for the production of blue hydrogen/ammonia from domestically produced natural gas, the consistent implementation of Carbon Capture, Utilization and Storage (CCUS) in domestic depleted gas fields and the use of hydrogen for power generation and ammonia production. The project is funded by the Japanese governmental organization New Energy and Industrial Technology Development Organization (Nedo).
The Hipact technology will be applied to efficiently capture and recover CO2 in the process gas from a hydrogen production facility using domestic natural gas as feedstock. Located in the Hirai area of Kashiwazaki City, Niigata Prefecture, Japan, the production facility is constructed by JGC Japan Corporation and is expected to start up in 2025. The recovered CO2 will be injected into the reservoirs of the depleted gas fields leveraging CCUS technologies for enhanced gas recovery (EGR).
By releasing the CO2 off gas above atmospheric pressure, Hipact is expected to reduce CO2 capture and compression costs by up to 35 % compared with conventional technologies. This is due to its excellent high-temperature durability and CO2 absorption performance. As CO2 can be stored underground in an energy-saving manner, maximum benefits are expected for Carbon Capture and Storage (CCS).
Siemens Energy to Provide Compressor Packages for World’s First Large-Scale DAC Plant
Siemens Energy will supply a motor-driven 13,000 hp fully modular wet gas compressor package and a motor-driven 8,500 hp dry gas compressor for the DAC plant.
(Source: Business Wire)
March 08 – Siemens Energy compressors will be used at Occidental’s first large-scale Direct Air Capture (DAC) plant in Texas’ Permian Basin developed by 1PointFive, a subsidiary of Occidental. The two compressor packages will enable the plant to capture up to 500,000 metric tons of CO2 per year when fully operational. The announcement was made recently by Siemens Energy President and CEO Christian Bruch and Occidental President and CEO Vicki Hollub at the 41st annual Cera Week energy conference hosted in Houston, TX, USA.
Siemens Energy will supply a motor-driven 13,000 horsepower (hp) fully modular wet gas compressor package and a motor-driven 8,500 hp dry gas compressor for the DAC plant. The equipment will compress the captured CO2 for additional processing and pressurize the final product into a pipeline for injection into underground reservoirs.
1PointFive’s plant is expected to provide practical solutions that hard-to-decarbonize industries can use to help achieve net zero. Captured carbon dioxide can be safely sequestered deep underground in saline formations or used to produce hydrocarbons to enable lower-carbon or net-zero transportation fuels and in products like chemicals and building materials.
“We are leveraging Oxy’s core competence in carbon management to capture and sequester atmospheric carbon dioxide to help meet the goals of the Paris Agreement and reduce emissions globally,” said Vicki Hollub, President and CEO, Occidental. “Our first Direct Air Capture plant will advance industrial-scale carbon capture to provide a solution to help Oxy and others accelerate their respective paths to net zero.”
Lyondell Basell Starts Up World’s Largest PO, TBA Facility
The PO/TBA project is a split facility design, intended to optimize production and leverage synergies shared by the Lyondell Basell Channelview Complex in Channelview, Texas and the Lyondell Basell Bayport Complex in Pasadena, Texas, USA.
(Source: Lyondell Basell)
March 21 – Lyondell Basell has successfully started up the world's largest propylene oxide (PO) and tertiary butyl alcohol (TBA) unit in Texas, USA. These new assets on the U.S. Gulf Coast have an annual capacity of 470 thousand metric tons of PO and one million metric tons of TBA and its derivatives.
"The world-leading capacity of the new plant positions us to meet the growing demand for products essential for modern life," said Chris Cain, Lyondell Basell senior vice president for Global Manufacturing.
Date: 08.12.2025
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The PO/TBA project is a split facility design, intended to optimize production and leverage synergies shared by the Lyondell Basell Channelview Complex located in Channelview, Texas and the Lyondell Basell Bayport Complex located in Pasadena, Texas, USA. The 140-acre PO/TBA plant was built at the Channelview Complex, while the associated 34-acre ethers unit, which will convert TBA to oxyfuels, was built at the Bayport Complex.
Johnson Matthey Technology Selected for Developing H2H Saltend Project
H2H Saltend is a 600-megawatt low carbon hydrogen production plant with over a 95 % carbon capture rate, one of the first of its kind and scale in the UK.
(Source: Pixabay)
March 21 – Johnson Matthey (JM) has signed a LCH technology licence with Equinor and Linde Engineering for H2H Saltend, one of the UK’s largest low carbon hydrogen (ccs-enabled) projects. JM was selected alongside the firm’s EPC partner Linde Engineering for the major Feed contract by Equinor. The licence counts towards JM’s milestone of winning more than ten additional large-scale projects by 2023/24.
H2H Saltend is a 600-megawatt low carbon hydrogen production plant with over a 95 % carbon capture rate, one of the first of its kind and scale in the UK, helping to establish the Humber as an international hub for low carbon hydrogen. This is the first phase of Equinor’s ‘Hydrogen to Humber’ ambition to deliver 1.8 gigawatts of low carbon hydrogen production in the region, nearly 20 % of the UK’s national production target by 2030.
Due to be operational by 2027 and located at the energy intensive Saltend Chemicals Park, to the east of Hull, it will help to reduce the park’s emissions by up to one third. To achieve this, low carbon hydrogen will directly displace natural gas in several industrial facilities reducing the carbon intensity of their products, as well as being blended into natural gas as the Equinor and SSE Thermal’s Saltend Power Station.
The amount of CO2 captured will be around 890,000 tonnes per year equivalent to taking about 500,000 cars off the road annually.
Purecycle Technologies, Mitsui to Develop Polypropylene Recycling Plant in Japan
Purecycle uses a patented technology that can remove virtually all contaminants, colors and odors from polypropylene plastic waste.
(Source: Pixabay)
March 22 – Purecycle Technologies and Mitsui & Co. (Mitsui) have recently signed a heads of agreement (HOA) to develop and operate a polypropylene (PP) recycling plant in Japan. The two sides are targeting completion of a plant in 2026. The first plant is designed to transform PP waste into an ultra-pure recycled (UPR) resin and expected to have an annual capacity of 59,000 metric tons (130 million pounds).
Purecycle CEO Dustin Olson said, “We need strong global partners like Mitsui to solve the global plastic waste crisis. This HOA is a major step forward in the process of bringing a true circular solution to Japan for polypropylene plastic waste. The final options for site locations are located between major population and industrial centers, so we can optimize supply chain activities for both feed and product. We believe this site will become a strategic sustainable supply location for critical Japanese industries like automotive, electronics, and consumer product companies.”
Purecycle uses a patented technology that can remove virtually all contaminants, colors and odors from polypropylene plastic waste (designated as No.5 plastic) and transform it into an ultra-pure plastic resin that can be used multiple times.
Air Liquide Invests 60 Million Euros to Revamp Two ASUs
As part of this modernization plan, Air Liquide will significantly reduce the CO2 emissions linked to the production of oxygen and other gases with the adaptation of these ASUs so that they can run on electrical power instead of steam.
(Source: Air Liquide)
March 23 – Air Liquide will invest around 60 million euros to revamp two Air Separation Units (ASUs) which the Group operates in the Tianjin industrial basin, in China. This announcement comes within the context of the renewal of a long-term industrial gases supply contract with Tianjin Bohua Yongli Chemical Industry Co. (YLC), a subsidiary of the Bohua Group.
As part of this modernization plan, Air Liquide will significantly reduce the CO2 emissions linked to the production of oxygen and other gases with the adaptation of these ASUs so that they can run on electrical power instead of steam. In addition, the Group has signed a three-party Memorandum of Understanding with YLC and the Tianjin Binhai District, notably to explore the implementation of Carbon Capture, Use and Storage (CCUS) solutions.
Replacing the current steam supply of the ASUs by electricity will avoid the emission of 370,000 tonnes of CO2 per year. This is comparable to the equivalent electricity-related emissions of more than one million Chinese households. The two electrified Air Separation Units will produce oxygen and other air gases to supply YLC as well as other industrial customers in the Tianjin basin. They will have a total oxygen production capacity of ~4,000 tons/day. Planned to be operational mid-2024, the two ASUs will be modernized by Air Liquide Engineering & Construction without any disruption of supply to YLC and other local customers.
This project also includes the possible supply of low carbon energy to the units through Power Purchase Agreements (PPAs) currently under discussion. This would allow further emission reductions in the future.
Sulzer Starts Up World’s Largest Pygas-To-Styrene Extraction Unit in China
The new facility upgrades pygas, a by-product obtained from three steam crackers in Zhoushan’s plant, by extracting valuable styrene for use in the petrochemical industry.
(Source: Sulzer)
March 24 – Sulzer Chemtech (GTC Technology) has completed the start-up of the world’s largest facility for styrene extraction from pyrolysis gasoline (pygas) derived from naphtha cracking. Located in Zhejiang Petroleum & Chemical Co.’s (ZPC) integrated refining and petrochemical complex in Zhoushan, China, the unit uses Sulzer Chemtech’s proprietary GT-Styrene licensed technology to produce 100’000 tonnes of styrene per year.
The new facility upgrades pygas, a by-product obtained from three steam crackers in Zhoushan’s plant, by extracting valuable styrene for use in the petrochemical industry. The process flexibility offered by GT-Styrene is enabling the plant to obtain high-quality ASTM 2827 grade styrene from three different units within a single train. This will help ZPC increase the overall profitability of its integrated refining and petrochemical complex.
ZPC selected Sulzer Chemtech due to its prior extensive experience in styrene extraction and positive outcome of previous collaborations. Sulzer Chemtech supported all stages of the project, from delivering a licensed Basic Engineering Package, to supplying proprietary equipment and chemicals, providing support during the detailed engineering phase, and successfully completing commissioning and startup of the unit.
Indian Oil to Develop Mega Petrochemical Complex
The Paradip Petrochemical Complex shall include a world-scale cracker unit along with downstream process units for producing several petrochemical products.
(Source: Indian Oil)
March 28 – The Indian Oil Board has accorded ‘Stage-I’ approval for setting up the Paradip Petrochemical Complex at Paradip, Odisha at an estimated cost of 7.4 billion dollars. This mega project will be the largest-ever investment of Indian Oil at a single location. The petrochemical complex shall include a world-scale cracker unit along with downstream process units for producing several petrochemical products including polypropylene (PP), high density polyethylene (HDPE), linear low-density polyethylene (LLDPE), poly vinyl chloride (PVC), etc. It shall also facilitate production of niche chemicals and petrochemicals like phenol and iso propyl alcohol.
This mega project shall significantly improve the Petrochemical Intensity Index of Indian Oil. It shall be a growth driver in making the company a major player in the petrochemical industry, while strengthening India’s self-reliance in the petrochemical sector. This project will catalyze the growth of PCPIR (Petroleum, Chemicals and Petrochemicals Investment Region) and Plastic Park at Paradip.
On commissioning of this project, domestically available petrochemicals are expected to provide feed and vitalize industrial growth in key downstream industries like plastic, pharma, agrochemical, personal care, paints, etc. It is also expected to create employment opportunities in eastern India, especially Odisha.
Evonik Holds Groundbreaking Ceremony for New Lipids Production Facility
The total investment into the commercial-scale lipid facility amounts to 220 million dollars.
(Source: Evonik)
March 30 – Evonik has officially begun construction of its 220 million dollar global-scale production facility for pharmaceutical specialty lipids in Lafayette, Indiana, in the United States. The new facility is expected to secure the industry’s access to critical excipients needed for mRNA vaccines and other nucleic acid therapies. The plant is scheduled to go onstream in 2025.
“This new world-scale facility will enhance Evonik’s unique position as a CDMO in the pharmaceutical industry. Be it development quantities or large scale, be it formulation or fill-finish – our partners in the RNA drug space can rely on us along the entire process,” said Johann-Caspar Gammelin, president of the Nutrition & Care division at Evonik.
The total investment into the commercial-scale lipid facility amounts to 220 million dollars. The U.S. Government has entered a cooperative agreement with Evonik for a cost share of up to 150 million dollars through its Biomedical Advanced Research and Development Authority (Barda), a component of the Administration for Strategic Preparedness and Response (ASPR) in the U.S. Department of Health and Human Services (HHS). Barda coordinated acquisition assistance with the Department of Defense (DOD) Joint Program Executive Office for Chemical, Biological, Radiological and Nuclear Defense (JPEO-CBRND).
Evonik’s Lipid Innovation Center will be built on the grounds of Evonik Tippecanoe Laboratories, which is one of the world’s largest contract manufacturing facilities for active pharmaceutical ingredients (APIs) and Evonik's second-largest site in the U.S. The new flexible development and manufacturing facility will allow for the rapid scale up and manufacturing of a variety of specialty lipids following high quality standards to serve future applications of RNA technology in infectious disease control, cancer immunotherapy, protein replacement, and gene therapy.
Aramco JV to Develop Mega Refinery and Petrochemical Complex
Ground-breaking ceremony for the integrated refining and petrochemical complex in Panjin, Liaoning Province, China.
(Source: Aramco)
March 31 – A ground-breaking ceremony took place recently for a major integrated refinery and petrochemical complex being developed by Huajin Aramco Petrochemical Company (Hapco). The joint venture between Aramco (30 %), Norinco Group (51 %) and Panjin Xincheng Industrial Group (19 %) is developing the complex in the city of Panjin, in China’s Liaoning Province.
On March 26, it was announced that the complex was expected to be fully operational by 2026. Aramco is expected to supply up to 210,000 barrels per day (bpd) of crude oil feedstock to the facility.
Among those attending the ground-breaking ceremony were Abdulrahman Alharbi, Saudi Ambassador to China; Hao Peng, Secretary of the Provincial Party Committee and Chairman of the Standing Committee of the Liaoning Provincial People's Congress; Li Lecheng, Deputy Secretary of the Provincial Party Committee and Governor of the Liaoning Provincial Government; Liu Shiquan, Chairman of Norinco Group; Wang Bingsen, Secretary of the Panjin Municipal Party Committee; and Zou Wenchao, Vice President of Norinco Group.
Mohammed Y. Al Qahtani, Aramco Executive Vice President of Downstream, said in a speech at the event: “This complex is a cornerstone of our efforts to support a world-class, integrated Downstream sector here in China, as petrochemicals will play a vital role in our joint success. Once complete, we believe Hapco will be a model for China’s modern petrochemicals industry moving forward, able to deliver lower carbon products, chemicals, and advanced materials.”
On March 27, Aramco also announced it had signed definitive agreements to acquire a 10 % interest in Shenzhen-listed Rongsheng Petrochemical Co. for 3.6 billion dollars at current exchange rates. Combined, the partnership with Rongsheng and the Hapco joint venture would see Aramco supply a total of 690,000 bpd of crude to high chemical conversion assets in China, in line with its strategy of converting four million bpd of crude to chemicals by 2030.