A St. Gallen University study confirms the significant pressure on active ingredients manufacturers. The diagram shows how companies prioritize their improvement issues. (Archiv: Vogel Business Media)
Software

How are Things in Terms of Operational Excellence in the Manufacture of Active Ingredients?

For years, the manufacture of active ingredients has been considered highly profitable, posting annual double-digit growth in the sector. However, this situation has now changed. The rise in regulatory requirements, the increasing market power of customers, and the growing number of substitutes have led to a change in the market characterized above all by more intensive competition. The changing environment leads to a rising importance of operational excellence. The university of St. Gallen benchmarked the operational excellence of 21 API plants.

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Using intelligent power management together with energy-efficient components can easily optimize energy management in process plants and significantly reduce operating costs. (Pictures: Siemens; [M]-Anetzberger)
Energy Efficiency

24/7 Energy Efficiency — How to Benefit from Energy Management

Site suppliers such as InfraTec Duisburg provide companies with energy and operating resources on a 24/7 basis, for example in the Duisburg industrial park. In order to offer advantages to its customers and to increase its own competitiveness, the service provider installed an energy management system which facilitates the very detailed detection and evaluation of energy flows. Moreover, savings with regard to the EEG levy (German reallocation charge) result in considerable monetary relief.

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Reliable and temperature resistant: The new compact 2/2-way and 3/2-way valves offer a large number of individual selection options. (Bürkert)
Plunger Valves

New Valve Series for Increased Market Requirements

Noise insulation and heat recovery in plant components and machines lead to increased ambient and media temperatures during operation. Bürkert plunger valves Type 7011 and Type 7012 come with various approvals and master this challenge at media temperatures of up to 140°C and ambient temperatures of up to 70°C.

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 (Archiv: Vogel Business Media)
Fluid Sealing

Spring-Loaded PTFE

The new Turcon Variseal Ultra-Clean from Trelleborg Sealing Solutions is a spring-energized PTFE seal with a fully-enclosed spring that eliminates dead space and the consequent risk of contamination.

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