In addition to biopolymers which are accessible through fermentation such as PHB and enzymes like thermostable glucananase and xylanase for animal feed, BASF is also looking at the fermentation of succinic acid. (Pictures: BASF) (Archiv: Vogel Business Media)
Seeking an Intelligent Mix

Where Will the Chemical Industry Get Its Raw Materials in the Future?

Whether coal, gas or even biomass will replace petroleum as the chemical raw material of the future is not yet clear. However, one thing is certain. Alternatives will be needed in the long term despite that fact the even pessimists predict that oil will be available for the next forty years. High prices, increasing consumption in Asia and the chaotic political situation in the oil producing countries add an element of urgency to the discussion on diversification of the raw material base. The industry is looking for an intelligent mix and an evolutionary approach to the supply of raw materials.

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A St. Gallen University study confirms the significant pressure on active ingredients manufacturers. The diagram shows how companies prioritize their improvement issues. (Archiv: Vogel Business Media)
Software

How are Things in Terms of Operational Excellence in the Manufacture of Active Ingredients?

For years, the manufacture of active ingredients has been considered highly profitable, posting annual double-digit growth in the sector. However, this situation has now changed. The rise in regulatory requirements, the increasing market power of customers, and the growing number of substitutes have led to a change in the market characterized above all by more intensive competition. The changing environment leads to a rising importance of operational excellence. The university of St. Gallen benchmarked the operational excellence of 21 API plants.

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Using intelligent power management together with energy-efficient components can easily optimize energy management in process plants and significantly reduce operating costs. (Pictures: Siemens; [M]-Anetzberger)
Energy Efficiency

24/7 Energy Efficiency — How to Benefit from Energy Management

Site suppliers such as InfraTec Duisburg provide companies with energy and operating resources on a 24/7 basis, for example in the Duisburg industrial park. In order to offer advantages to its customers and to increase its own competitiveness, the service provider installed an energy management system which facilitates the very detailed detection and evaluation of energy flows. Moreover, savings with regard to the EEG levy (German reallocation charge) result in considerable monetary relief.

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More freedom for operators with the new WFI monograph.  (© Lukas Gojda - Fotolia)
Water for Inhjection (WFI) in Pharma

More Flexibility for Pharma: Why WFI is About to Unleash its True Potential

The change in European Pharmacopoeia (Eur. Ph.) gives more flexibility to the operators of WFI systems — The release of the membrane process for the production of Water for Injection purposes (WFI) in European pharmacopoeia (Eur. Ph.) opens up annual savings potential for pharma enterprises up to several hundred thousand Euro, at min. the same or higher water quality. The article illustrates what exactly was changed and why in Eur. Ph., what effects the change will have in practical terms and what a good plant for cold WFI production must look like.

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The Map of Polymers: Regional shares in Global Polyer Production (© cunico, © raeva/Fotolia.com; Grafik: PROCESS; Quelle: statista)
Polymer Industry

Keep on Track, Despite Market Turmoils: The Future of Polymers

K2016, the leading fair and expo for plastics and polymers wants to set the industry’s new course between shale gas, feedstock fluctuations and the internet of things — New raw materials. Energy prices. Demand fluctuation: Business as usual is no option for the global plastics industry. The branche is nevertheless cautiously optimistic at the sector fair K — Industry 4.0, light-weight construction and recycling management still promise new perspectives.

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