Automated control systems ensure that manufacturers meet stringent safety guidelines and minimize any incidence of contamination (Picture: Rockwell Automation)
Implementing Effective Safety Processes

Integrated Safety and Process Controls for the Speciality Chemicals Sector

There is an obvious necessity to have safety and process control processes in place to prevent hazardous situations in specialty chemical industries. These systems, however, are expensive and need to be upgraded depending on industry standards. This article takes a look at the current trend of integrating these technologies onto one platform, to ensure efficiency and cost savings.

Read on
The Criox system is manufactured in capacities from 55 l to 12,000 l. While the maximum load level depends on the product to be processed, there are no constraints on minimum batch size. (Picture: Italvacuum)
Vacuum Dryer

Powdering While Drying

Rotary vacuum dryer/pulverizer fitted with electric lump–breakers–Italvacuum’s Criox system is a multi–product rotary vacuum dryer/pulverizer that completely removes solvents from wet products leaving a filter or centrifuge. It is a versatile technology that is equally suitable for intermediates, fine chemicals, active pharmaceutical ingredients, sterile materials and injectable products. It safely handles materials that are temperature–sensitive, delicate, with varying degrees of fineness, unstable, photosensitive, or chemically reactive.

Read on
The advantage of using microorganisms to produce components needed for substances such as polyurethanes is that they rely on biomass such as corn starch or straw as base materials (Picture: Bayer MaterialScience)
Biochemicals

Biochemicals from the Bacterial Factory

Oil as a natural resource is becoming scarcer and more expensive and there is a need to look at eco-friendly ways of extracting it, thereby reducing CO2 emissions. White biotechnology offers a solution: scientists are now using microorganisms such as bacteria to generate substances for the production of polymers. The advantage is that these miniature biochemical factories run on renewable resources or agricultural waste converting it into valuable chemicals.

Read on
At ACHEMA 2018, Gea presented a new generation of separators for pharmaceutical applications with the Flex Change concept. It offers high flexibility especially for Contract Manufacturing Organisations (CMO) and operators of pilot plants. (PROCESS)
Milestones in Separation Technology

GEA Leaves Nothing to Chance when it Comes to the Fundamental Step of Separation

Regardless of whether for distillation, filtration, drying or clarification — without separation technology, nothing goes. After all, most raw ingredients and products of chemical reactions are mixtures of substances that need to be separated for further processing. So it is good to have a partner who is a single provider capable of supplying everything from mechanical separation systems to exhaust air purification.

Read on
2018: At the ACHEMA trade fair AZO introduces RoLog, an automated, robot-assisted dosing system for micro quantities. (Azo)
Milestone Powder & Bulk Solids Technology

Automating Raw Materials Handling for the Chemical, Pharmaceutical and Food Industries

What do tile adhesive, medication in the form of tablets and yogurt have in common? With all of these products, a specific formula needs to be followed to the letter to make sure the required quality can be guaranteed. To do this, the individual raw ingredients not only need to be safely stored, conveyed and processed. Ultimately, they also need to be added with precision to the production process. This is sometimes a tricky challenge — and one that AZO has been living up to for nearly 70 years. Starting with the development of a cyclone screening machine, the creative engineers from Osterburken/Germany are responsible for numerous innovations in the field of bulk materials handling. Today, the AZO Group automates raw materials handling in the food, pharmaceuticals and chemicals sectors all around the world.

Read on
Cell Cultivation in Biopharmaceutical Processes: To enable cells to grow optimally in the production of active pharmaceutical ingredients, cells are cultivated in a bioreactor under controlled conditions. Important factors for cell growth include the composition of the nutrient medium, mixing efficiency, temperature, dissolved oxygen saturation and pH. (Picture: Sartorius)
Interview: Single–Use Reactors

Top–Trend Single–Use Bioreactors: Hype or Gamechanger for Bioprocesses?

A global player in dynamic markets around the world, Sartorius Stedim Biotech (SSB) offers total solutions for biotech laboratories, process technologies and equipment. The Indian arm of Sartorius has developed itself into a centre of excellence in design, engineering, production and technical support in Asia for the Sartorius Group. In a tête-à-tête with PROCESS India, Maik W. Jornitz, Sr. Vice President, Product Management, Bioprocess Solutions, North America, depicts the changing scenario in the bioprocess industry.

Read on