This heat exchanger cools sugar at the Brugelette plant in Belgium. (Pictures: Bulkflow) (Archiv: Vogel Business Media)
The Sweetest Chill: Cooling Sugar Crystals

Installation and operation of a bulkflow sugar cooler in Belgium

Bulkflow Technologies is a world leader in the indirect heating and cooling of powder and bulk solids in many industries worldwide (chemicals, polymers, fertilizers, detergents, minerals, oilseeds, grains, food products, sugar and biosolids). In the last few years, Bulkflow has introduced this technology to the sugar industry, where it has been established as a proven and effective method of cooling sugar crystals before storage and packaging. The Bulkflow system can be installed as either a primary or a secondary cooler, and is readily adaptable to plant retrofits.

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Peep into the Plenary Hall of the 79th NAMUR Annual General Meeting. (Ernhofer/PROCESS)
Day 2 of the NAMUR Annual General Meeting 2016

The Future of Automation: From Field Device Through Modularization to Data Mining...

Tomorrow's automation technology starts today. From field device daily routine through the chances of modularization up to data mining. Suspense and excitement continued on the second day of the Namur Annual General Meeting. Here, it was clearly palpable: The modernization tempo that users and operators in the process automation have jointly unleashed has increased significantly.

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The dispersions need to be transferred through a pipe coupling station and loaded into their final container — which may be a truck, an intermediate bulk container or a tank. (Pictures: Rockwell) (Archiv: Vogel Business Media)
Automation System

Rockwell Automation Revamp Gives BASF Rapid Implementation and Lower Maintenance Costs

BASF commissioned Rockwell Automation to modernize an automation system in a loading bay used for polymer dispersions at the company’s Ludwigshafen Verbund site in Germany. With only eight months to plan the new system and just three days for commissioning, the project required an extraordinarily structured approach and an intensive test phase. The result is a system with high levels of flexibility and availability as well as easier maintenance.

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According to Dr. Ralf Sick-Sonntag, as a general rule, debottlenecking is unlikely to be very beneficial when the plant is well run, and the opposite is also the case. (Bayer Technology Services)
Debottlenecking

Debottlenecking: Exploiting Opportunities to Boost Performance

The goal of debottlenecking is to increase production capacity at an existing plant by making modifications to the equipment configuration or workflow. This is accomplished by eliminating bottlenecks that limit throughput. It can be an extremely profitable exercise for users, because in most cases debottlenecking adds extra capacity at a fraction of the cost of new build or expansion. PROCESS has put together some practical examples.

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Virtual seal development reduces development times and costs – including with regard to later Cost of Ownership. (Pictures: Prädifa) (Archiv: Vogel Business Media)
Seals

Simulating the Long-term Behavior of Seals

Users increasingly look at the foreseeable lifetime costs of a planned investment when making their investment decisions. Total Cost of Ownership (TCO) is, in that regard, always also a question of how good the seal engineering is. How long do seals in fact last? The Parker Seals group has developed processes which not only investigate this question, but provide the answers. They make forecasting of lifetimes possible where previously they were impossible in this way.

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