Plant Engineering/Turnarounds

From Shutdown to Head Start – Taking the Fear out of Turnarounds

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A Turnaround – Something to Fear?

A turnaround needs to be well planned: If the critical points have been identified, the planning has been sound and the implementation skilled, a plant shutdown loses much of its scare factor. On the contrary: anyone able to bring plant availability, maintenance times and costs into an optimal balance can even play the necessary evil that is a turnaround as a trump card. Companies with sound methodological expertise can become valued partners who are able to develop, maintain and deliver individual solutions, consulting services and new processes.

That was the case for Borealis in Schwechat, for instance, where Bilfinger Industrial Services had to service, repair or replace 7250 plant components. Fittings, devices and machines as well as cooperation with 70 other external companies and the coordination of 25 cranes on the site placed extreme challenges on planning and realization. At peak times there were some 500 works on the building site. Eight weeks later the fear was gone. The outcome? Completion on schedule and not a single accident at work – not bad for 137 man years! ●

* The author works as an editor for PROCESS.

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