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Chemical Formulation
The R&D department was made responsible for analyzing formulations with a short shelf life and to find potential correlations. The findings showed that, a number of products were filled and completed, before the end of the actual chemical reaction time. The resulting secondary reaction inversely affected the stability of the products. Through the introduction of new manufacturing guidelines, the overall shelf life was further improved.
These measures towards process optimization accounted for an overall reduction of finished goods destruction and disposal of 65% whilst enabling the reduction of finished goods stock by 15%.
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